Other countries produced Beetles from CKD (complete knockdown kits): Ireland, Thailand, Indonesia, South Africa, Australia, and Nigeria have assembled Beetles under license from VW.
Beetles produced in Mexico and Brazil had several differences:
Brazilian production started in 1950, with parts imported from Germany. In 1959 the cars were 100% made in Brazil. The car was made until 1986. In 1993 production started again but only continued till 1996. The Brazilian version retained the 1958-1964 body style (Europe and U.S. version) with the thick door pillars and small quarter glass; this body style was also produced in Mexico until 1971. Around 1973, Brazilian Beetles were updated with the 1968+ sheetmetal, bumpers, and 4-lug rims; although the 5-stud rims and "bugeye" headlights were produced as late as 1972 (the base VW 1200 was similar to the 1964 European/U.S. 1200). Brazilian CKD kits (complete knock down) were shipped to Nigeria between 1975-1987 where Beetles were locally produced. The Brazilian-produced versions have been sold in neighboring South American nations bordering Brazil, including Argentina and Peru. Because airbags have gradually become mandatory for vehicles since the US mandated them in the 1990s, the lack of airbag as an available feature also ended production of the old Beetle in Mexico.
In Brazil, the beetle is called "Fusca".
The Brazilian VW Bug have four different sized engines: 1200 cc, 1300 cc, 1500 cc, and, finally, 1600 cc. In the 1970s, Volkswagen made the SP-2 (derived from the VW Beetle chassis and powertrain) that used an air-cooled 1700 cc VW engine that was a regular 1600 cc engine with its engine displacement increased by the usage of large diameter cylinders. In Brazil the VW Bug never received electronic fuel injection (the air-cooled flat four engine from the Beetle received this, but to equip solely the VW Kombi later models), but, instead, retained single or double-single carburetion throughout its entire life, although the carburetion specs differs from engines of different years and specs.
The production of the air-cooled engine finally ended in 2006, after more than 60 years. It was last used in the Brazilian version of the VW Bus, called the "Kombi", and was replaced by a 1.4-liter water-cooled engine with a front-mounted cooling system.
1996 Mexican Volkswagen Beetle. The last one with chrome moldings.
2003 Mexican Volkswagen Beetle.Beetles produced in Mexico.
Volkswagen Beetle in Mexico
Mexican production began in 1955 due to agreements with companies such as Chrysler in Mexico and Studebaker-Packard Company which ensambled cars imported in CKD form. From since 1964 they are locally produced. They have the larger windshield, rear window, door and quarter glass between from 1971; and the rear window from the 1965-71 German built models was used on the Mexican models from 1972 to 1985, when it was replaced with the larger rear window used on 1972 and later German built Beetles. This version, after the mid-1970s, saw little change with the incorporation of electronic ignition in 1988, an anti-theft alarm system in 1990, a catalytic converter in 1991 (by law requirement), as well as electronic fuel injection, hydraulic valve lifters, and a spin-on oil filter in 1993. The front turn signals were located in the bumper instead of the Beetle's traditional placement on top of the front fenders from the 1977 model year on, as they had been on German Beetles sold in Europe of the same time period. From the 1995, the Mexican Beetle includes front disc brakes and front automatic seat belts, and from the 1996 model, the chrome moldings disappear leaving body colored bumpers and black moldings instead. In mid 1996, front drum brakes and fixed front seat belts are re-launched in a new budget version called the "Volkswagen Sedán City", which is sold alongside with the upscale version "Volkswagen Sedán Clásico" which features front disc brakes, automatic seat belts, right side mirror, velour upholstery, optional metallic colors and wheel covers in matte finish, which can be also found in some 1980's Beetles and Buses. These two versions were sold until 1999. From late 1999 to 2003, The Sedán Clásico was discontinued and the Sedán City loses its prefix and becomes the disc brakes, automatic seat belts and optional metallic colors. This last version is named the "Volkswagen Sedán Unificado" or simply the "Volkswagen Sedán".
Independent importers continued to supply several major countries, including Germany, France, and the UK until the end of production in 2003. Devoted fans of the car even discovered a way to circumvent United States safety regulations by placing more recently manufactured Mexican Beetles on the floorpans of earlier, US-registered cars. The Mexican Beetle (along with its Brazilian counterpart) was on the US DOT's (Department of Transportation) hot list of gray market imports after 1978 as the vehicle did not meet safety regulations.
In the Southwest United States (Arizona, California, New Mexico, Texas), Mexican Beetles (and some Brazilian T2c Transporters) are a fairly common sight since Mexican nationals can legally operate the vehicle in the United States, provided the cars remain registered in Mexico.
The end of production in Mexico can be attributed primarily to Mexican political measures: the Beetles no longer met emissions standards for Mexico City, in which the ubiquitous Beetles were used as taxicabs; and the government outlawed their use as taxicabs because of rising crime rates, requiring only four-door vehicles be used. In addition, Volkswagen (now Germany's largest automaker) has been attempting to cultivate a more upscale, premium brand image, and the humble Beetle, with its US$7000 base price, clashed with this identity, as seen in the Touareg and Passat luxury vehicles.In the late 1990s consumers strongly preferred more modern cars such as the Mexican Chevy, the Nissan Tsuru, and the Volkswagen Pointer and Lupo.
Beetles In Australia
Official importation of the Volkswagen Beetle into Australia began in 1953 with local assembly operations commencing the following year. Volkswagen Australia was formed in 1957 and by 1960 locally produced panels were being used for the first time. Australian content had reached almost 95% by 1967 however declining sales saw the company revert to using imported components the following year. In 1976 Volkswagen ceased Australian assembly operations, their factory in Clayton, Victoria was sold to Nissan Australia and all Volkswagens were once again fully imported.
Many Australian or "Australasian" Beetles had accessories or modifications made for the Australian road.
There was also an Australian-built vehicle based on the Type 1 known as the Volkswagen Country Buggy.
Beetle customization
See also: Dune buggy and Baja Bug
Baja Bug-style modified Beetle
The Beetle is popular with customizers throughout the world, not only because it is cheap and easy to work on, but because its iconic looks can be personalised and the flat four motor is so tunable. Its very ubiquity makes even subtle changes noticeable.
Exterior
There are many popular Beetle styles, from a 'Cal Looker' to a Rat rod. They vary between themselves, but are very similar in many ways. Also, the California Look has changed during the 30+ years of its lifespan. The most typical way to customise the exterior is to change the wheels and lower the suspension of the car. The favorite wheels are period-style EMPI 5- or 8-spokes, Speedwell BRMs, or Porsche factory rims like Fuchs from the classic 911. One of the original California Look modifications is to replace or remove the bumpers and trim, either to give a cleaner look or to reduce the curb weight; if bumpers are removed, pushbars are common. The stock bumpers are usually chromed or polished, sometimes painted or powder coated. There are many clubs dedicated to 'Cal Look', including the DKP ('Der Kleiner Panzers', or in English, 'The little Tanks') in the USA, which was one of the first clubs dedicated to true 'Cal Look' cars. There are also currently many big 'Cal Look' VW clubs based in Europe, including the DAS (Das Autobahn Scrapers) in Belgium, the DFL (Der Fieser Luftkühlers) in Germany and the JG54 Grünherz (Greenhearts) in the UK.
For a 'Resto Cal' look, a roof rack and similar accessories can be added. There are many other aftermarket parts that can be added to the Beetle, including wing mirrors, chrome wipers, stone guards, mud flaps, and badges. Rear light and front indicator lenses can also be changed.
VW Beetle modified in 70s California Look style
For a more custom look, smoothing and shaving the body (removing trim and other parts) is done, including door handles, badges and driprails, and replacing taillights and front indicators with smaller, simpler units. Frenching (tunnelling) headlights, frequent in non-VW customs and rods, is not common, but dramatic lowering is, and unusual hood and trunk hinging are commonplace. Another exterior modification that is seen occasionally is for the roof to be chopped and lowered just like other non bettle hot rods and customs, giving a meaner, lower and sleeker appearance.
Interior
Many Beetle owners try to keep their Beetle interior stock. Others will fit a sound system, which usually consists of a head unit and possibly some speakers and a subwoofer (usually mounted in the front of the car). Aftermarket steering wheels can be added along with auxiliary gauges. For a true race look, the interior can be stripped and a full roll cage installed, along with bucket seats and race harnesses although bucket seating is already the default seating for a Beetle.
violet 1966 beetle
The VW Type 1 chassis, being easily separated from its original body without removal of engine, transmission, or suspension, has provided the basis for countless custom re-bodyings, usually of fiberglass and usually replicating other, less humble vehicles. Mercedes, MG and Porsche replicas are among the popular choices. The more successful being the Sterling sports car in the 70's Fiberglass body kits with its all original body styling. These "kit cars", although derided by many for their lack of authenticity, provide to their owners a much cheaper, often more-reliable means of enjoying a dream vehicle.
Power
Volvo B18/B20 engine fitted to VW Beetle for racing.
Because most parts of the flat-4 engine other than the crankcase are bolted on, they are easily exchanged with larger or more high-performance items. The standard VW engine has been modified from 1600 cc (the largest factory-produced Type 1 engine) to configurations well over 2400 cc using larger piston/cylinder kits, turbochargers, and other performance-enhancing parts. A variety of other powerplants, including the VW Type 4 (also used in the 914) 2-liter flat four, Chevy Corvair and Porsche 911 flat sixes have been used. Even the turbocharged flat 4s from Subaru or Alfa Romeo have been used as well. Kits for installing Rover V8 engines have also been available. These variants tend to be mated to the stronger Type 2 (Bus, Combi) transmission. Dual carb setups are very common on Beetles (especially the 1600 cc dual port engine) as well as EFI. Also a wide range of exhaust systems are available. 4-into-1 headers are very popular, and are often used with a stinger, glasspack, or more modern "quiet pack" mufflers. The world record for fastest and quickest four cylinder 1/4 mile drag vehicle is held by a type 1 based engine built and maintained by vwparadise of San Marcos California. Its official run is 6.60 @ 203.94 MPH quarter-mile although unofficially the quickest & fastest has been a 6.53 at 209.98 MPH.
Beetles in motorsport
Drag racing
The Beetle is widely used in drag racing; its rearward (RR layout) weight distribution keeps the weight over the rear wheels maximizing grip off the starting line. The car's weight is reduced for a full competition drag beetle, further improving the grip and also the power to weight ratio. Combined with the beetle's RR layout, wheelies can be achieved easily, but time "in the air" worsens 1/4 mile time. To prevent this, "wheelie bars" are added.
Formula Vee
The Beetle is also used as the basis for the Formula Vee open-wheel racing category—specifically, the front suspension crossmember assembly (the shock absorber mounts are sometimes removed, depending on regulations in the class), and the engine and transaxle assembly (usually the earlier swing-axle type, not the later double-jointed axle). The beetle components are used because of their availability, low cost and durability. The front suspension geometry and rear suspension geometry (almost always used with a z-bar on the rear) lend the cars a benign handling character, ideal for beginners.
Uniroyal Fun Cup
VW Beetle style bodies are fitted to space frame racing chassis and are used in the Uniroyal Fun Cup, which includes the longest continuous motor-race in the world, the 25 Hours of Spa. It is an affordable entry-level series that gentleman drivers race.
Rally and Rallycross
Especially the Austrian sole distributor Porsche Salzburg (now Porsche Austria) seriously entered the VW in local and European contests in the 60's and early `70s. Starting with the VW 1500 in the mid `60s the peak of their racing performance was achieved with the VW 1302S and VW 1303S (known as the Salzburg Rally Beetle) from `71to ´73. The vehicles were entered in such famous races as TAP (Portugal), Austrian Alpine, Elba, Acropolis etc. Drivers were top performers such as Tony Fall (GB), Guenter Janger (AUT), Harry Källström (S), Achim Warmbold (D), Franz Wurz (A), etc. The engines were maxed out 1600's delivering 125 hp (93 kW) later on mated to a Porsche 914 5-speed. Victories were achieved in `73 on Elba for overall and class, Acropolis for class (5th overall), Austrian championship `72, `73 January Rallye for overall and class. Rally of 1000 minutes for overall 2nd (1st in class) The fuel crisis along with the arrival of the Golf (Rabbit) put an end to the unofficially by VW supported rally days in `74. All vehicles either used for training or actual racing were sold off to privatiers and keep racing with noticeable results until the early `80s.
Trans Am
Beetles were used in Trans-Am in the two liter class from 1966-67 and again in 1972.
New Beetle
2000 VW New Beetle
At the 1994 North American International Auto Show, Volkswagen unveiled the J Mays-penned "Concept 1", a concept car with futuristic styling deliberately reminiscent of the original Beetle's rounded shape. Strong public reaction convinced the company to move the car into production, and in 1998, close to 20 years after the last original Beetle was sold in the United States, Volkswagen launched the New Beetle, designed by Mays and Freeman Thomas at the company's California design studio.
New Beetles are manufactured at VW's Puebla, Mexico assembly plant where the last line of factory-built air-cooled Beetles were removed from production.
The New Beetle, with its (water-cooled) engine at the front of the car driving the front wheels, is related to the original only in name, general shape and some styling cues.
In an attempt to stem a trade in grey market imports into the UK, in 1998 VW made available a limited number of New Beetles to those who had signed up to a web campaign a few years earlier. These, officially the first New Beetles in the UK, were available in full UK spec (albeit only in left-hand drive), and started to arrive in the UK in April 1999. Right-hand drive versions arrived at the beginning of 2000, and have sold fairly well.
Phase-out of the original Beetle
The final original beetle (No. 21,529,464)
By 2003 Beetle annual production had fallen to 30,000 from a peak of 1.3 million in 1971. On 30 July 2003, the final original VW Beetle (No. 21,529,464) was produced at Puebla, Mexico, some 65 years after its original launch, and an unprecedented 58-year production run since 1945, the year VW recognizes as the first year of non-Nazi funded production. VW announced this step in June, citing decreasing demand. The last car was immediately shipped off to the company's museum in Wolfsburg, Germany. In true Mexican fashion, a mariachi band serenaded the last car. In Mexico, there was also an advertising campaign as a goodbye for the Beetle. For example, in one of the ads was a very small parking space on the street, and many big cars tried to park in it, but could not. After a while, a sign appears in that parking space saying: "Es increíble que un auto tan pequeño deje un vacío tan grande" (It is incredible that a car so small can leave such a large void). Another depicted the rear end of a 1954 Beetle (year in which Volkswagen first established in Mexico) in the left side of the ad, reading "Había una vez..." (Once upon a time...) and the last 2003 Beetle in the right side, reading "Fin" (The end). There were other ads with the same nostalgic tone.
Engine:
Fuel injected (Bosch Digifant) 4 Cyl horizontally opposed,1584 cc, 50 hp (37 kW), 98.1 N·m (72.4 lb·ft) @2200 rpm, 3-way catalytic converter
Rated fuel milage:
32.5 mpg-US (7.24 L/100 km; 39.0 mpg-imp)
Max cruising speed:
130 km/h (81 mph)
Brakes:
front disc, rear drum
Passengers:
Five
Tank:
40 L (11 US gal; 9 imp gal)
Colors:
Aquarius blue,
Harvestmoon beige.